From Plant to Pack: How We Manufacture WHO-Compliant RUSF at Scale in India

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In 2025, the world continues to struggle with one of the worst threats to children under the age of 5 – Malnutrition. In war-affected, famine and poverty-stricken areas, malnutrition (both moderate and severe) continues to pose a threat to the well-being of children, causing more misery amidst an already troubled population. In severe cases, RUTF with intervention might be needed, but in the case of moderate malnutrition, relief comes to the affected population in the form of RUSF.

One might think that MAM is not as dire as SAM, but the harsh reality is that MAM seldom shows signs but drastically affects a child’s immunity, growth, and cognitive development, causing adverse effects in the future. RUSF serves as a beacon of hope for kids diagnosed with MAM, who are on the brink of transitioning to SAM.

At Nuflower, our manufacturing facility produces 6 MT of WHO-compliant RUSF/RUTF products at scale. These products are not only scientifically formulated but are also socially impactful in the fight against malnutrition. In this blog, we walk you through the manufacturing process at Nuflower and what it takes to produce this life-saving product from plant to pack.

RUSF is a highly efficient, nutrient-dense, shelf-stable paste designed to treat children suffering from moderate acute malnutrition (specifically in the age bracket of 6–59 months). Nuflower’s life-saving RUSF is made from peanut paste, vegetable oils, milk powder, sugar, and vitamin-mineral premix, making for a ready-to-eat product ideal for rural or emergency settings. This is essential in areas where resources are limited and the child stands the risk of transitioning to SAM. 

In a nutshell, this is what RUSF is and what it does:

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    • Energy-dense and high in fat and protein, promoting weight gain and muscle repair.
    • Fortified with essential micronutrients such as iron, zinc, vitamin A, and folic acid, which are often deficient in malnourished children.
    • Safe, hygienic, and shelf-stable for up to 24 months without refrigeration.
    • Designed for easy consumption directly from sachets, requiring no preparation.

RUSF has been known to significantly reduce the risk of mortality in children with MAM and improve recovery rates more effectively than traditional solutions.

How is RUSF made at Nuflower

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    1. Responsible Ingredient Sourcing: India is one of the largest producers of peanuts in the world, making it easily accessible for us to source the highest quality of peanuts. Apart from our hero ingredient, we also take utmost care to ensure thoughtful procurement of other materials to ensure the highest quality of RUSF products for children globally.
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    1. Nutrient-Precise Formulation: We use a tried and tested formulation that blends macro and micro nutrients for the child’s recovery and journey to a healthy life. Each sachet of Nuflower RUSF is a testament to our commitment.
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    1. Hygienic, High-Precision Processing: We ensure stringent hygiene checks across the process and streamline our production to meet the highest levels of precision.
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    1. Secure and Functional Packaging: We pack each sachet of RUSF with utmost care, ensuring 2 years of shelf life and easy consumption for kids.
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    1. Rigorous Quality Control and Testing: Quality is at the heart of what we do. Each sachet of RUSF is a testament to our commitment to quality and our lifelong mission of saving lives.

Our products save lives across 42 countries in Asia, Africa and Latin America through partnerships with humanitarian organisations, government health departments, and UN agencies. During humanitarian crises, Nuflower has deployed the agility to ramp up volumes and support emergency nutrition efforts swiftly. Our mission is to empower children with quality RUSF and to make them immune to the dire consequences of malnutrition. Know more about our products at www.nuflower.com, and join us on our mission to make the world a better place.

More information :-  https://www.nuflowerfoods.com/blogs/from-plant-to-pack-how-we-manufacture-who-compliant-rusf-at-scale-in-india/

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